Shock Testing: A Complete Guide

Shock testing can be understood as a significant "Product qualification test" that helps prepare products for awful transportation and military environments!

We all know that the need to ensure the stability and safety of products has become more significant in 2023. Therefore, it is essential for products to go through a Shock testing procedure!

Shock Testing: A Complete Guide

Well, are you someone who wants to expand your knowledge about Shock Testing? Or are you searching for a Shock testing lab that can help you check your product? In any case, keep on reading!

What Is a Shock Test?

Let’s first understand what Shock Test is all about! Shock testing evaluates a product’s ability to withstand a transient event by transferring a large amount of energy through a system. It is a type of test in which an object or system is subjected to sudden and intense changes in acceleration, velocity, or displacement in order to determine its ability to endure extreme environmental conditions or mechanical forces.

You should know that Shock tests are widely used in many industries, including aerospace, defense, automotive, and electronics, to assess the durability and reliability of products under extreme conditions. Additionally, a shock test ensures that a product will survive and continue to function properly in situations where it may be subjected to sudden and severe shocks or vibrations.

Now that you know what shock testing is, let’s read why it is significant!

Why Is Shock Testing Necessary?

Simply put, Shock testing is used to guarantee product reliability and safety. It ensures that products can survive sudden and severe shocks or vibrations that they might experience during use. Industries can identify potential issues and make necessary design changes to improve a product’s safety and reliability in the field by subjecting it to these kinds of conditions in a controlled environment.

Other than that, many businesses have established rules and regulations that demand products undergo shock testing as part of the review process. Aerospace and defense industries, for example, have stringent testing requirements to ensure that their products can endure the extreme conditions of flight and combat.

Furthermore, Shock testing assists in identifying design flaws or weaknesses in a product prior to it being released to the market. Makers can reduce the risk of product failure and improve overall product quality by recognizing and discussing potential issues during the design phase. Shock testing can also be used to improve a product’s performance. Manufacturers can improve a product’s durability, stability, and overall performance by subjecting it to controlled shocks or vibrations.

Shock Testing: What Are The Test Standards

In order to ensure that the shock test is carried out effectively and reliably, a number of test standards have been developed. So, let us have a look at some of the test standards for shock testing.

MIL-STD-810 Standard

MIL-STD-810, which was initially created by the US Department of Defense to be applied to testing military supplies, is one extensively used test standard for shock testing. This standard outlines the testing conditions and assessment techniques that must be followed while providing instructions for performing shock tests.

(IEC) 60068-2-27 Standard

The International Electrotechnical Commission (IEC) 60068-2-27 standard is another widely used standard for shock testing. It offers a comparable set of instructions for carrying out shock tests on electrical and electronic devices. Remember that this standard describes the measuring and reporting protocols, as well as the shock’s amplitude, timeframe, and pulse shape.

Other Standards

You need to keep in mind that other than the above-mentioned ones, and there are some more industry-based standards for shock testing as well. In order to verify whether packaging materials can endure stress and vibration throughout transit, the International Safe Transit Association (ISTA) has created a number of standards.

To achieve precise and trustworthy findings while conducting shock testing, it is crucial to choose the right standard for the particular application and to strictly adhere to the standard. It’s necessary to precisely assess the shock and vibration levels using the right tools and to thoroughly examine the data to see if the material or product satisfies the required performance standards.

Types Of Shock Testing

Now that you are familiar with shock testing and its standards let us have a look at different types of shock tests.

Drop Testing

To replicate the shock, a product could receive while transportation or usage, drop testing entails dropping a product from a predetermined height onto a firm surface. Consumer gadgets and packaging are frequently subjected to this kind of testing.

Mechanical Shock Testing

A product is put through mechanical shock testing, which simulates the shock it can receive during usage or transit by being subjected to abrupt and violent accelerations, decelerations, and vibrations. This form of testing is widely utilized for aeronautical, automobile, and defense equipment.

Pyrotechnic Shock Testing

Explosives are used in pyrotechnic shock testing to expose a product to a rapid, powerful shock. Remember that usually, this kind of testing is done on aerospace and defense products.

Environmental Stress Screening

In order to find flaws or vulnerabilities in a product, environmental stress screening entails exposing it to a variety of external factors, including severe temperatures, moisture, and vibration. The aviation, defense, and electronics industries frequently use ESS.

Electrodynamic Shock Testing

Environmental stress screening (ESS) involves subjecting a product to a range of environmental conditions, such as extreme temperatures, humidity, and vibration, to identify weaknesses or defects. ESS is often used in the aerospace, defense, and electronics industries.

Why Choose Our Labs?

Overall, looking for a reputed shock testing lab is vital to making sure that the product being examined meets industry standards and is safe for use. It is because Shock testing is an important step in determining whether a product can tolerate physical shocks during transport, handling, or use. Therefore, if you’re looking for an expert testing lab that can help you through this, we are the perfect solution for you.

We at Pride Testing Services experienced and trained professionals as staff so they can carry out tests precisely and provide insightful analysis of the results. Furthermore, our experts make certain that the shock tests are carried out in accordance with industry standards and regulations. This is necessary to ensure that the product meets safety standards and is fit for purpose. Moreover, we used the latest equipment and technology to carry out the test!

So, what are you waiting for? Get the shock test done right now!

 

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